Analisis Penerapan Kebijakan Total Productive Maintenance pada Proses Produksi Transformer (Studi Kasus : PT. Nikkatsu Electric Works)

摘要

PT. Nikkatsu Electric Works is a company of manufactures that the product is an electrical equipment and energy saving lamps. At the company there is no exact methode to measure the effectiveness of the machines on the production process of transformers, it\u27s make the production process not optimal and impact on not achieving the target production company and need to identify the factors that influence the effectiveness of the machine and analysis of maintenance activities that can be input to the implementation of the Total Productive Maintenance (TPM) for the company. The purpose of this research to measure the level of effectiveness of the total equipment in the production process of transformers, determine factors which is causing the value of Overall Equipment Effectiveness (OEE) is low by identifying damages / losses that occur and give proposed improvement for the implementation of TPM. The result calculation of Overall Equipment Effectiveness ( OEE ) for winding machine period July 2012 - June 2013 had a value of Overall Equipment Effectiveness ( OEE ) ranged from ,80% - 81,19% that is where the value is still below the standard value of Overall Equipment Effectiveness ( OEE ) world class 85 % and the six big losses calculation results obtained : reduced speed loss 42,50%, breakdown loss 21,90%, setup and adjustment 20,20%, quality defect loss 8,67%, idle and minor stoppage loss 6,73%. With calculating the effectiveness of the equipment using the Total Productive Maintenance ( TPM ) which is the calculation formula is Overall Equipment Effectiveness ( OEE ) the company will know if the machine has working effectively or not with Total Productive Maintenance ( TPM ) and be expectedy to increase the effectiveness of equipment that can eliminate large losses for the company, that called as Six Big losses , so it\u27s make getting closer to the main goal of TPM that is zero breakdown .